Decarbonization.
Compliance.
Competitive Advantage.
End-to-end carbon assessment, reduction planning, and verified solution delivery for India's hard-to-abate sectors navigating CCTS & CBAM mandates.
CCTS & CBAM are Here
India's Carbon Credit Trading Scheme (CCTS) and Europe's Carbon Border Adjustment Mechanism (CBAM) have placed mandatory emission intensity targets and carbon tariffs on steel, cement, aluminum, pulp & paper, petrochemicals, fertilizers and other sectors.
With approximately 490 obligated entities in India facing direct domestic and export carbon liabilities, business-as-usual is no longer viable. Genuine physical abatement is now a regulatory and commercial necessity.
What hard-to-abate sectors actually need:
- Credible, measurable in-process abatement (not just offsets)
- High-quality, verifiable carbon dioxide removal (CDR)
- Integration with renewable bioenergy and process heat solutions
- India-specific expertise aligned with BEE, MoEFCC, CCTS, and global CBAM frameworks
End-to-End Biomass to Biocarbon & Bioenergy Solutions
With over 14+ years of hands-on experience in India, we deliver complete end-to-end solutions across the biomass value chain — from sourcing and preprocessing to conversion, product characterization, and renewable energy integration.
Key Core Capabilities
- Biomass Supply Chain & Logistics: Sourcing, quality control, transport, and warehousing design for varied crop residues.
- Agglomeration & Briquetting: Compaction systems (pellets and briquettes) to maximize raw biomass density and process stability.
- Slow & Fast Pyrolysis Systems: Advanced continuous conversion optimized for either high-purity metallurgical biocarbon or bio-oil recovery.
- Syngas Production & Utilization: Integrated capture and thermal utilization of high-calorific syngas to replace fossil fuels.
- Optimized Pyrolysis Conversion: Continuous horizontal rotary kiln pyrolysis systems engineered to handle moisture of Max 30%.
- PLC-Controlled Operations: 24/7 automated plant controls with weight integrations and remote monitoring systems.
Operational Parameters
3 TPH Continuous Indirectly Heated Rotary Kiln Pyrolysis Reactor at our Tiptur facility
Clean process flow of ArSta Eco's continuous pyrolysis system
Key Features of Our Reactor System
- Internally Indirectly Heated Design — Dual heating chambers ensure uniform temperature distribution and high-quality biocarbon with consistent fixed carbon content.
- Handles High Moisture Feedstock — Optimized for biomass with up to 30% moisture content without compromising process stability or product quality.
- Continuous Operation — 3 TPH throughput with 24/7 automated operation using PLC controls, rotary airlocks, and integrated conveyors.
- Integrated Gas Cleaning & Recovery — Cyclone, water scrubber, condenser, and media filter system for clean syngas and bio-oil recovery.
- Robust Construction — Thermal insulation bricks, heavy-duty kiln supports, and dual-fuel burner system for reliable performance.
Our End-to-End Decarbonization Framework
A structured, proven path from diagnostic analysis to verified credit monetization.
Comprehensive Carbon Footprint Assessment
Establish exact baselines and identify regulatory exposure to prioritize high-yield intervention points.
- Full Scope 1, 2, & 3 carbon accounting
- CCTS & CBAM obligation mapping and compliance risk analysis
- Emission intensity hotspot identification across value chain
Bespoke Decarbonization Roadmap
Model custom technical pathways to align operations with CCTS & CBAM mandates while optimizing capital efficiency.
- Custom scenario modeling for biocarbon substitution
- Renewable energy integration feasibility studies
- Optimized Carbon Dioxide Removal (CDR) credit strategies
Execution & Solution Delivery
Deploy proprietary technology, secure low-carbon feedstock supply, and develop localized bioenergy systems.
- Premium metallurgical biocarbon fuel supply
- Continuous horizontal rotary kiln pyrolysis technology deployment
- On-site bioenergy (syngas) systems for process heat
Continuous Performance Tracking & Verification
Provide robust reporting, regulatory verification support, and adaptive updates to meet evolving CCTS & CBAM guidelines.
- Transparent reporting tools for regulators and stakeholders
- Third-party validation & verification alignment
- Monetization of voluntary carbon credits and CCTS compliance credits, and CBAM tariff mitigation
Integrated Solutions Across the Value Chain
We design and execute multi-layered decarbonization plans tailored to hard-to-abate operations.
Carbon & CBAM Assessment
Comprehensive Scope 1-3 carbon accounting, CCTS obligation mapping, CBAM exposure analysis, and emission intensity baseline establishment with hotspot identification across operations and value chain.
Biomass Assessment, Sourcing & Utilization
Complete biomass value chain expertise including resource assessment, sustainable sourcing, logistics and supply chain design, strategic storage solutions, processing optimization, and agglomeration into high-quality pellets and briquettes for stable thermal conversion.
Decarbonization Roadmaps & Strategy
Prioritized, costed pathways combining process optimization, biocarbon substitution, renewable bioenergy integration, and optimized CDR credit strategies aligned to CCTS and CBAM targets.
Premium Metallurgical Biocarbon Supply
High fixed-carbon, low-ash biocarbon engineered for steel reductant and industrial applications. Full characterization support with consistent quality and reliable volumes from our Tiptur facility.
Pyrolysis Technology Licensing & Deployment
Proven 3 TPH continuous horizontal rotary kiln technology. Flexible engagement models: technology license, turnkey installation, or long-term operating partnership for your own biochar and bioenergy facility.
Renewable Bioenergy & Syngas Solutions
High-quality syngas production and utilization for process heat and power. Advanced gasifier and hydrogen-ready combustion systems for clean thermal decarbonization and renewable energy integration.
CDR Project Development & Credit Monetization
Full-service development of high-integrity biochar-based carbon removal projects with verification support, registry listing, and monetization in voluntary markets and emerging CCTS pathways.
Hard-to-Abate Sectors Facing CCTS Pressure
We deliver practical, regulatory-aligned solutions engineered for India's carbon-intensive industries.
Steel & Iron
- Biochar reductant substitution
- Emission intensity reduction
- CDR integration for CCTS compliance
Cement
- Alternative carbon inputs
- Process decarbonization support
- Waste-to-biochar synergies
Aluminum
- Anode & process carbon solutions
- High-quality biocarbon supply
- Reduction pathways integration
Pulp & Paper
- Biomass residue valorization
- On-site pyrolysis systems
- Energy recovery from process waste
Petrochemicals & Refining
- Hydrogen-ready thermal solutions
- Process heat decarbonization
- CDR offsets integration
Fertilizers
- Biochar soil amendment synergy
- Waste-to-value project delivery
- Circular economy system design
Heavy Manufacturing
- Thermal process decarbonization
- Scope 3 supply chain support
- Low-carbon materials integration
Agri & Food Processing
- Residue-to-biochar production hubs
- Circular economy models
- Credit generation from residues
Measurable Results. Verified Impact.
Designed for additionality, permanence, and alignment with India's CCTS and global voluntary carbon markets.
Why Leading Indian Industry Chooses ArSta Eco
- 14+ years of hands-on development and operation of continuous pyrolysis systems in India.
- Proprietary technology optimized for high-moisture Indian agricultural residues and waste streams.
- Flexible engagement models: biocarbon supply, technology licensing, turnkey projects, or JV partnerships.
- Sovereign, asset-light approach focused on IP, recurring revenue, and long-term client relationships.
- Deep understanding of Indian regulatory landscape (BEE, MoEFCC, CCTS, carbon markets).
- Proven ability to deliver both industrial decarbonization solutions and high-integrity CDR credits.
Our Clients & Partners
Leading organizations across steel, cement, manufacturing, retail, and sustainability sectors.
Ready to Start Your Decarbonization Journey?
Whether you need a rapid carbon assessment, a full decarbonization roadmap, biocarbon supply, or technology partnership — we are ready to support you.
Head Office
ArSta Eco Pvt Ltd
102/3, Sri Jenu Giri, K G Palya Post,
Tiptur - 572201, Karnataka, India
Production Facility
Tiptur, Karnataka, India